Main Wiring Harness
I finished adding all the needed wires to the main electrical harness. Now, I can begin adding terminals to the wire ends, and for some of the connectors, putting the terminals into the connectors. I have to leave some connectors off until the harness is installed in the fuselage...
Autopilot Servos Install and Fuselage Wiring
One of my first new year’s resolutions is to complete the fuselage wiring so that I can start tacking on the fuselage skins. So, I spent most of New Year’s Day working on wiring and a few other small tasks. First, I finished off the install of the roll...
Fuel System Routing
Now that I had all the parts I needed, it was time to begin routing the fuel system through the center fuselage. I am deviating from the TAF instructions, the following is a summary of the changes: Relocating the fuel valve body to slightly below and behind the dash,...
New Fuel System Components and Autopilot Servo Pushrods Story
My special-order fuel selector valve from Andair arrived yesterday. I’m pretty impressed with the build quality, it certainly seems worth the price. I opted for a remote install version due to the solid fuel lines I’m running. The remote version comes with an extension bar and a u-joint. Now...
Brake Lines Part 2
I continued running the brake lines out to the left and right skins, just aft of the main gear channel. To help with installation, I temporarily attached the reinforcement plates that fit over the skin where the wing attaches, and then drilled 3/8” holes in the reinforcement plates for...
Autopilot Servos Arrived
I received my Garmin GSA 28 servos on Saturday, so I’ll focus on some tasks this week related to the servos: making the pushrods, pinning and building the electrical connectors, and then installation of the servos. In reading about these servos, I learned a few things that I’m really...
Running Brake Lines
I temporarily assembled the throttle section so that I could place it on the center console to help with determining length of tubing needed. Putting together the parking brake valve was a bit of a pain – for some reason, the kit-provided park valve is BPST threaded, whereas the...
Running Fuel Lines through Fuselage
I mentioned in an earlier post that I decided to go with hard lines for fuel and brake lines. There are definitely a few challenges to accomplish this, since the kit was designed to use rubber tubing , so routing is a little tricky. I’m using 3003 Aluminum Versa-tube...
More Wire Routing
On Sunday I continued running wires for the fuselage electronics, in particular the autopilot servos and the magnetometer. I also gave some thought about how to secure the wires and created some small brackets so that I could use cushioned clamps inside the center tunnel. The brackets are made...
Wiring for Headsets
I began laying out the wires in the center console for the headsets. I’m using lacing cord, spaced every 12 inches, to tie together the wires into a bundle. I’ll do this for other groups of wires too. This is the first time I’ve used lacing cord, and it...