Working skin fit issue

I’ve been trading emails back and forth with TAF regarding the fit of my bottom skins on the main spars. The spacing of the holes is off, so I can’t get the skin to fit without some kind of fix. The skin is not supposed to be under any...

Bracket for Garmin Regulator

Since I’m installing the pitot tube, I also had to find a home for the regulator. I decided to mount it to the back side of the main spar, near an inspection cover.. just in case it needs to be replaced. I designed the bracket in Fusion 360 (which...

3d Printed Wedge

I ordered the little close quarters wedge from Cleaveland Aircraft Tools last weekend, but I’m still waiting for it to arrive. Meanwhile, I thought I’d try making a temporary one out of plastic. Pretty quick work to design the part in Fusion 360 and then send it to my...

Wing skins test fit

Spent a good amount of time over Labor Day weekend making progress on the left wing.  With all the ribs and spars cleco’d together, the next step is to test fit the top and bottom skins.  I ran out of 5/32″ clecos, so the skins are held on mostly...

Left Wing Wiring Installed

Time spent: 6.3 hours Busy day doing various tasks on the left wing. First, I ran the pitot & AoA lines and built the little standoffs per the manual. Since it was nice outside, I built a little fixture so that I could prime the inside of the wing...

Assorted Bits Arriving

I’ve been busy again with a few other things (planning for a wedding is surprisingly complex!) but that allowed time for some parts to arrive. First, I realized I needed to buy a pitot tube, since wing skin close-up comes very soon! I have a Garmin GAP 26 on...

Prepping More Wing Ribs

I spent about 4 hours over the last 2 days preparing a bunch more ribs for the wings. You can see page 9 of the manual in this picture, which is where all these ribs (and more) are required. I still need to prime the edges. We’ve had an...

Left Wing Spar Assembly started

Got started on the aux wing spar late last week and into the weekend, it’s coming along pretty well. I ran out of the primer that I was using (SEM), so I had to use some backup primer (Rustoleum) for the wing skin support bracket – it’s not as...

Painting by the Garden

I have some artistic friends who would tell me that my version of “painting by the garden at night” is a little too literal … nonetheless, my left auxiliary wing spar is now primed 😬...

Wing Ribs 8 and 9

Finally got back to working on the wings after a 3-week hiatus.  I had a big project at work that just wrapped up, and then I spent last week at the EAA Oshkosh 2018 air show!  Needless to say, I came back from Airventure very excited to get back...