Making more ribs

It’s summer time and I’m making ribs! Well, not the kind you put in a smoker anyway 😬 Continued with subassemblies of the wing ribs, which so far have consisted of attaching brackets for hanging the ailerons (I think) plus a plate and bushing for guiding an aileron torque...

Wing underway

Tonight I started construction of the wing, starting with rib 12. I guess that means there are at least 11 more like these on both sides! Not much to these parts, just some stiffener channels and an interesting bushing assembly for an aileron torque tube....

Rudder frame done

I finished assembly of the rudder structure this weekend. All went together as expected. Unfortunately I will have to wait to complete the rudder as I am awaiting a replacement skin from TAF (the one that came in my kit was damaged in shipment). It’s on its way from...

Distractions

OK, this post is not really related to building my plane, but I wanted to share a little about another transportation device I just recently acquired – a Tesla Model 3! I’ve been waiting for this beauty for more than 2 years – though I’ve wanted to make the...

Started Rudder

It’s been a little bit since I’ve been able to work on my plane – work has been busy (including an overnight trip), but I’ve also been taking advantage of the nice weather lately, doing some outdoors stuff  like biking, hiking & pool days. I spent about an hour...

Buying a second rivet gun

I’m buying a second rivet gun – as I mentioned in my earlier post, it’s pretty common for assemblies to use both 3.2mm and 4.0mm rivets.  Changing the bit on the rivet gun is a little annoying (even if it doesn’t take too long) – it’s about the same...

Elevator Structure Assembly

Good productive weekend! I primed and started assembly of the elevator, starting with the trim tab. I ran into a hole misalignment with rib #1 on both sides, looks like other builders have encountered this too. I decided to use a #20 drill bit to fix this – the...

Trimming Rivets

Working on the elevator trim tab now, and the instructions call for removing 4mm from the rivet body. Of course, the engineer in me insisted on a precise way to do this with a 3D-printed tool to hold a bunch of the rivets and then run them under my...

HS Skins Riveted

After coming back from a long Memorial Day Weekend trip to Sedona, AZ, I finished riveting the skins on this weekend. About 500 rivets in total. The trickiest part was (again) getting the holes in the skin lined up just right with the holes in the ribs and channels...