Aileron Alignment

As I’ve posted previously, I’m trying to be proactive about ensuring the aileron trailing edge lines up with the rest of the wing. I decided to re-use the same trick I used for the elevator & horizontal stab: assemble the part in-place, using clamps to set the assembly straight....

Left Wing End Rib

1 hour last night riveting the end rib to the left wing. It’s amazing how much stiffer the wingtip feels after riveting this rib in place. Pascal L. recommended a trick to check alignment of the trailing edge using a string. I haven’t done the aileron yet, but it...

Rivet Filling & Left Wing End Rib

My fuselage kit will be arriving this week, so I spent this weekend finishing up the left wing. Last few steps are to attach the wing tip and control surfaces (aileron, flap). Before taking the jig off the wing tip, I worked on filling in all of the rivets...

Aileron Parts Prep; Fuselage Kit On Its Way!

I just got back from an amazing European vacation, and prior to that, a weekend trip to NYC, which is why I haven’t had any updates since Easter. I’m back now, excited to get back to work. While I was away on vacation, I also finished all the purchase...

Left Flap Finished, Starting Aileron

I finished assembly of the left side flap. All the parts for the right side are prepared, but I’ll wait to assemble it until I see if I run into any fit issues with the left side. I started preparing the aileron structural parts next. They go through the...

Building up the Flaps

With most of the left wing complete, I prepped the flap parts today for both left and right sides – it’s just easier to do all at once. I had to pull out the part bath tubs for the first time in a while, as well as my “paint...

Wing Top Skins Riveting

Last weekend I riveted the upper skins on the left wing. As I did when clecoing the skins in place, I started riveting onto the strongest parts first (4mm rivets into the main spar cap), then ribs, then stringers. When pulling these blind rivets, it leaves an open hole...

Wing top skins prep for close-out

After I spent two hours on Tues night taking a chucking reamer to most of the rivet holes, there was indeed a lot of metal shavings inside the wing so I started with vacuuming that all out. After vacuuming, I had a few holes to investigate why I couldn’t...

Pitot Installation Complete, Electrical Checks OK

Although I’ve had it for a while, I never finished the pitot tube installation on the left wing. It was one of few remaining tasks to do before I close out the wing. I finished up wiring the heater controller module, then took care of the plumbing. There are...

Wing Riveting & Wiring

Today I continued attaching the fuel tank to the wing, riveting everything but the 4mm rivets at the back edge of the top skin — I’m leaving these cleco’d for now until it’s time to attach the top wing skins. I also had a bunch of rivets to put...