For my first task after coming back from a week of vacation up at Lake Winnipesauke, I had to fix a problem with my nose wheel. Thanks to a tip from fellow Sling builder Rod, I found out I had not assembled the valve stem correctly. A visit to...

I’ve been working on a 3D model of my instrument panel. Although I’m still several months away from needing to buy avionics, there are some good rebates right now from Garmin, so I think I’m going to start buying some components, even if it means it will sit on...

I assembled the fork and wheel for the nose gear. The parts went together easily. I had to clean up the threads on the top of the gear leg, I was not able to get an AN4 bolt to thread in smoothly, and didn’t want to chew out the...

Per a comment on my previous post from Peter, here’s a few pictures showing what the antenna will look like on top of the rear fuselage....

While I wait for replacement rivets for the side skins, I worked on a few miscellaneous tasks. Finished assembly of one of the front seats Installed rivets into rear fuselage skins – I purposely left it cleco’d in a ready-to-close state in case I thought of any last-minute changes...

EDIT 8/5/2020: the AK51H rivets identified below won’t work. See my later post regarding countersunk rivets. In my part 2 post regarding the fuselage side skin install, I noted that the TSi instructs you to use 4.0mm rivets to attach the skin in the dimpled locations, rather than 3.2mm...

I found an online vendor, Prismatic Powders, that offers powder coat paint in a large variety of colors. My goal is to find a color that will complement the upholstery color, so in this case, something of a dark gray tone. This color will be applied to the throttle...

After working on a lot of small prep tasks the last week or so, I’ve been anxiously looking forward to riveting the side skin to the fuselage. Today, my patience was rewarded and I was finally able to pull some rivets! The last of the small tasks I had...

I was only able to log about an hour on 14 July. I started to install the long side rail angle (CF-ANG-010-R-C) that runs the length of the side skin, as well as a number of gussets that connect this rail to the uprights. The gussets share a number...

I’ve been falling behind on regular posts, but I intend to return to a regular rhythm — if not daily, at least on the days when I work on the plane.. So, this post is a little longer as it captures work performed 8 – 13 July. I’ve started...